Insert Processes

Processes that are required for manufacturing continue to be added to the part (piece) “Motor Shaft”. Related processes can be structured using the grouping. The grouping itself has no function in product costing.

The units are pre-configured in FACTON. If you want to enter a value in a different unit, you can toggle through different units using the selection list.

Further Information > Toggle Unit*

Sequence

• Insert Processes
• • Insert Grouping "Turning"
  • Insert Setup Process and Process "Turning"
  • Insert Process "Washing"
  • Insert Process "Hardening"
  • Insert Grouping "Grinding"
  • Insert Setup Process and Process "Grinding"
  • Insert Process "Washing & Preserve"
  • Insert Process "Remaining Dirt"
  • Insert Process "Packaging & Goods Leaving Inspection"

Insert Grouping "Turning"

1. In the Structure view, select "Motor Shaft".

2. In the ribbon, click on Edit > Insert > Grouping (Piece) to insert a grouping.

3. Change the label to "Turning".

Insert Setup Process and Process "Turning"

1. In the ribbon, click on Edit > Insert > Setup Process to insert a setup process.

2. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Name	Setup Process - Turning
   Setup time	8 h/lot

3. In the Structure view, select the grouping "Turning".

4. In the ribbon, click on Edit > Insert > Process to insert a process.

5. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Name	Process – Turning
   Cycle Time	1.2 min/cycle*



Note

If you do not have knowledge of the cycle time for processes, FACTON provides you with cost models for calculating the cycle times.

Further Information > Cost Models

Insert Process "Washing"

1. In the Structure view, select "Motor Shaft".

2. In the ribbon, click on Edit > Insert > Process to insert a process.

3. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Name	Washing
   Cycle Time	700 s/cycle
   Manufacturing Method	Separating > Cleaning > Fluidic Cleaning
   Calculation
   Yield per cycle	100 pc/cycle

Insert Process "Hardening"

1. In the Structure view, select "Motor Shaft".

2. In the ribbon, click on Edit > Insert > Process to insert a process.

3. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Name	Hardening
   Cycle Time	21.6 s/cycle
   Calculation
   Yield per cycle	3 pc/cycle

Insert Grouping "Grinding"

1. In the Structure view, select "Motor Shaft".

2. In the ribbon, click on Edit > Insert > Grouping (Piece) to insert a grouping.

3. Change the label to "Grinding".

Insert Setup Process and Process "Grinding"

1. In the ribbon, click on Edit > Insert > Setup Process to insert a setup process.

2. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Name	Setup Process – Grinding
   Setup time	8 h / lot
   Manufacturing Method	Separating > Chipping with Geometrically Determined Cutting Edge (DIN 8589-0) > Turning (DIN 8589-11)

3. In the Structure view, select the grouping "Grinding".

4. In the ribbon, click on Edit > Insert > Process to insert a process.

5. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Name	Process – Grinding
   Cycle Time	0.8 min/cycle*

Insert Process "Washing & Preserve"

1. In the Structure view, select "Motor Shaft".

2. Insert a Process with the label "Washing & Preserve".

3. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Cycle Time	700 s/cycle
   Calculation
   Yield per cycle	100 pc/cycle

Insert Process "Remaining Dirt"

1. In the Structure view, select "Motor Shaft".

2. Insert a Process with the label "Remaining Dirt".

3. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Cycle Time	30 min/cycle
   Calculation
   Yield per cycle	10,000 pc/cycle

Insert Process "Packaging & Goods Leaving Inspection"

1. In the Structure view, select "Motor Shaft".

2. Insert a Process with the label "Packaging & Goods Leaving Inspection".

3. In the Details view > General Properties view scheme (combobox), enter values for the following properties:

   Cycle Time	10 s / cycle
   Manufacturing Method	General Processes > Packaging

 

Result of this section: